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Old 03-26-2007, 09:49 PM
strick strick is offline
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Join Date: Aug 2003
Location: California
Posts: 2,738
Default Re: Here We Go Again

A little more progress this weekend.

This is a shot of the front of the fuel compartment. I needed to make a ledge for the fuel hatch to sit on. So I took a 1/2' x 4" wide piece of plywood and 5 minute epoxied it to the underside of the floor.



This next pic shows a little do dad will serve two functions.



This is several pieces of plywood laminated together and glassed to the upper bilge. It will provide support for the fuel hatch and middle piece of floor that I still have to install. Also the fuel tank has a rear flange that will screw into this. Also note the two pads glassed in place in the rear of the bilge. One for the sea cock and one for the bilge pump.

The bilge is finally ready for paint so I sanded it one more time and cleaned it really well with denatured alcohol. Bigshrimpin had a bunch of System three epoxy paint left over so I used it to paint the bilge.




shot showing that front fuel hatch support glassed and painted. It's a little sloppy looking but at this point I could care less. Your never going to see it anyway.



looking back



The last piece of flooring can now be added. It is glassed to the transom cap top and bottom. Cinder blocks press down in the fiberglass panel just like I did earlier.



Shot showing all the mess but you get the picture





I took some MDF and ripped some 3/4" wide strips. I drew out a 6' x 26 1/4" wide fuel hatch on my molding tale. The MDF strips were then screwed to the outline on the molding table.



Modeling clay was used to make a little radius all the way around the inner edge of the mold. Once I was certain everything was square and flat the mold was waxed with part all paste. And then laid up.




The first 2 layers are 1.5 ounce matt and then 1 layer of 1708. The corners are reinforced with 1708 tape in the pics above.

Once that set up lines are drawn to mark the outside perimeter for the coring.



cabosil paste applied



Coring added




The coring is 1/2 inch scrap plywood that I had laying around. More cabosil paste was used to fill in the gaps between the plywood and then more 1708 added on top of the coring




Thats it for now.

strick
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