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I am obviously raising the deck and am going to attach to existing gunnels. If they are supported and glassed in do I need to worry about flex? could I back fill with foam?
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1/2 inch is fine just glass the top and bottom and it will last as long as you are alive to use it. If you are thinking of your kids grand kids down the road then use composite. As far as flex goes..... I would not be too concerned because the original set up was built to flex and you are glassing it together pretty much the same way you took it apart.
strick