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bushwhacker, thanks for the detailed explanation. sounds like im going back to the bigger prop w/ low cruise speed. i can just run it at 4500 instead. after all, id rather keep my bearings happy than save a few pennies at the gas pump. motor is at the right height by your description. thanks again guys, CSC never fails me.
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Justin, if you're still running that Merc 200, you
need to be turning between 5400-5800 rpms at wide open throttle. A lower max rpm will give you just the detonation and internal engine stress that Denny was warning you against. So when you cruise at a lower rpms, you're engine isn't straining so hard. It sounds to me like you still don't have the best prop, but finding the right prop is a process that always involves trial and error.
And just for the record, turning a higher rpm at cruise doesn't necessarily mean you're using more fuel.
__________________
Common Sense is learning from your mistakes. Wisdom is learning from the other guy's mistakes.
Fr. Frank says:
Jesus liked fishing, too. He even walked on water to get to the boat!
Currently without a SeaCraft 
(2) Pompano 12' fishing kayaks
'73 Cobia 18' prototype "Casting Skiff", 70hp Mercury