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Old 09-22-2011, 09:51 PM
abl1111 abl1111 is offline
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Join Date: Feb 2003
Location: long island, ny
Posts: 1,053
Default Re: Corrosion on bottom of fuel tank

Use closed cell foam strips or strips of lexan glued on the new tank. Water combined with little-to-no oxygen will allow aluminum ( most metals ) to corrode like that. Even if you keep water out, condensation over time will do it too. The strips are just to keep tank from sitting in any water - so Lexan will do the trick - BUT, the seal between the strips and the tank must be water proof !

I'd use a barrier coat of some sort, maybe InterProtect or similar on the new tank so aluminum is isolated even further.

I pulled my OEM tank, a '75, years ago and had the same thing you had. Cleaned it out, had it welded, epoxy coated it used closed cell foam strips - no problem. Looks like new !

Good luck
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