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Old 11-17-2011, 03:29 PM
Wildman Wildman is offline
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Join Date: Jul 2010
Location: Eastham MA
Posts: 409
Default Evinrude extension 'kit' and water pump

Lets start off by saying the Bay MFG kit's directions are less than adequate... and thats putting it lightly. They suck. The other problem I think I am having is there are missing parts (o-rings and seals mostly) in the motor to start with! I have no idea how this thing didnt overheat.

I have never done a water pump on one of these motors and I would appreciate another pair of eyes from some guys who have, to see if I have put it together correctly. Also if anybody has done one of these extension kits, please let me know if something looks out of place.



The large plastic tube over d-shaft has 2 seals, O-ring on top and large seal on bottom
The copper tube fits tight into the OEM waterpump seal, the 2 round plastic pieces have an O-ring between them.
The shift shaft has the extension screwed onto it, and I slid the plastic tube over it and put the extra rubber bushing on top (so seal it to the upper housing I think?) The seal in the alum housing (uses 6 bolts to hold it down) seams good. That long plastic shift tube looks long to me??

Everything I have is out of the 'kit'
Am I missing anything?
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1973 23foot Center console, Birdsall Ttop, Hermco Bracket... in progress
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