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I know how I would do it. Basically your going to make a mold out of cardboard, place it in through the hole and hold it place by pulling it toward you w/ string.
Take a flat pc of card board - like from a cardboard box. Cut it 3/4" larger than the dimensions of the actual hole. Make a small hole in the dead center middle of the cardboard. Take a pc of twine and thread it thru and make a big knot so the knot won't get pulled through the hole. Wet out w/ resin (2) plys of mat and place it on cardboard - cut mat so the string can run through it. Then, take a little resin and wet out 1" of the inside lip of the hole. Then, bend the cardboard a bit and push it through the hole w/ the wetted mat laying on the cardboard. Make sure mat is laying flat. Align it all and pull the twine to you w/ the cardboard/mat laying flush against the inside of the hole. Pre-think this part: Either put a stick in dirt near the boat and tie the twine to it just enough to keep the cardboard in place ( or use a big planter w/ dirt in it ) Let this cure. Cut twine off close to cured fiberglass. Then, lightly sand fiberglass. If you've done the backs then the rest is cake. I would then use stuff called Dura Glass or something like it ( it's a thickened resin and glass mix ) or use resin and cabosil to a putty texture. With a squeegee, smear it on to the fiberglass - fair it out. Leave enough room for some sheets of mat and gelcoat and you're home. |
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