Right now I am in the process of putting everything back together after my unfortunate encounter with dredge pipe and I'm not finished. I did have it knotted in front and then the end heated to get rid of loose ends. On the inside, I put a tie rap (wire tie) around the cord. The tie rap made it easier to get the right tension. Also I would suggest making the hole only big enough to get the bungee through when it is stretched. You can start it through the hole with the loose threads. I messed up the transom cap pretty good with the collision, but the door came through it unscathed.
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