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-   -   Suzuki DF225 won't turn-over (http://www.classicseacraft.com/community/showthread.php?t=30260)

rcnight 03-17-2020 06:57 PM

Suzuki DF225 won't turn-over
 
Gents - Finally got around to hanging my used engine. All the wires are accounted for and in their proper place. Neutral switch on the engine checks out. Linkage adjustment looks good. All the warning lights & buzzers work when I turn it on. RPM needle indicates the hours and then settles back to zero. I can manually turn the crankshaft. I just don't get anything when I try to start it, no noise or attempt to turn over. I have a side mount binnacle that came with it. I didn't open it up as the cables came already attached. Is there a safety switch inside I should look at? Is there a way to jump the starter to verify that it works? Thanks in advance.

Capt Chuck 03-17-2020 07:44 PM

Sounds like your battery has voltage but no amperage or a ground fault?

Water Rat 03-17-2020 10:43 PM

At the risk of sounding too simple, have you checked that the kill switch is in the run position and that all connections to the kill switch are clean and making good contact?

rcnight 03-18-2020 07:49 AM

New day - so I’ll look it all over again. Now the process of elimination begins. Usually turns out to be a simple thing. I have a new key assembly on my 20 SF. Think I’ll swap that today. New batteries so I think my juice is good. Most of the battery cables have new ends. I saw 12.9 volts at the starter. Think a bench test for the starter is in order?

rcnight 03-18-2020 02:26 PM

Gents: I didn't follow my golden rule - "look for the simple things first". Turns out it was a simple fix. Now to finish up loose ends. Thanks for your advice.

77SceptreOB 03-18-2020 04:14 PM

Quote:

Originally Posted by rcnight (Post 267048)
Gents: I didn't follow my golden rule - "look for the simple things first". Turns out it was a simple fix. Now to finish up loose ends. Thanks for your advice.

What was the simple fix?

DonV 03-18-2020 06:46 PM

Quote:

Originally Posted by 77SceptreOB (Post 267049)
What was the simple fix?

Ya know Jim I don't think Casey wants to admit what it was!! :)

NoBones 03-18-2020 07:46 PM

Kill switch lanyard not clipped in place, my thoughts....:rolleyes:
Like Water Rat suggested...

rcnight 03-18-2020 08:40 PM

It is rather embarrassing, but since this a sharing & learning forum I’ll fess up. So I decided at the last moment I had the control cables reversed - which prevented the binnacle micro switch from engaging in the right place. Switched them back and she turned right over - no problem. I did take the binnacle out and tested the switch. I feel it had to be hookup mixup. Oh well.

NoBones 03-18-2020 09:33 PM

Casey, there is nothing wrong with coming clean and making amends...:eek:


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