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#1
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I have used 4" x 3/8" aluminum anodized flat bar before as a backing plate. It will look a bit better but not as strong as the channel would be. You can find this any where they builds t-tops. It is used for mounting t-top mount outrigger and for other support on boat towers ect. It would help spread the load much better than a fender washer or such.
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Current SeaCraft projects: 68 27' SeaCraft Race boat 71 20' SeaCraft CC sf 73 23' SeaCraft CC sf 74 20' SeaCraft Sceptre 74 20' SeaCraft CC sf |
#2
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An guy like Denny could explain the engineered foam core laminate concept better than I could. The repair with the wood core is relying on the wood as a structural component with the inner skin acting mainly as a sealer against rot. Most modern boat builders use an equal amount of laminate on both sides of a foam core for transoms , decks etc. these days. In other words "I" beam construction.
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